Manufacturing,Process,Industrial Engineer Resumes in Georgia: Rick

Manufacturing,Process,Industrial Engineer Resume

Contact Candidate

Name:

Rick

Location:

Georgia

Experience:

10+ yrs

Willing to Relocate:

Yes

Willing to Travel:

Yes

Most Recent Job Title:

Manufacturing,Process,Industrial Engineer

Personal Website:

Objective:

To move to the Montgomery Alabama area and find a job with high visibility and advancement opportunities.

Resume Text:

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e justification for projects, capital budgets and ROI for equipment to be purchased and installed. I conduct process and cost analysis, time studies, help establish work measurement programs and analyze data for the development of standards and labor utilization. I examine specific work areas and make recommendations for improvements in through put, inventory reduction and reduction of operating expense. I analyze work force utilization, facility layout and operational data (production costs, flow charts, schedules) to determine utilization of employees and equipment. I am currently the lean manufacturing champion for the facility where I am now employed and I am the trainer and implementation leader for continuous improvement for lean practices utilizing lean production theory, kaizen events, 5S, value stream mapping, process flow mapping and visual floor controls. I am the implementation manager for the production operating system for capacity, utilization, OEE measurement and reporting. I help guide the need for change for the purpose of improving methods by the use of measurable standards (run at rates, time studies, capability studies), establishing realistic goals and accountability for improvement. I direct and guide manufacturing methods by the use of through put, inventory analysis, and evaluate operating expense as the method of operation. I participate in new product launches, equipment installation.. I interact with customers to ensure product meets specifications of customer. I perform research for new and improved equipment and processes. I work with cost estimators to ensure that the process meets with quoted capacities. I interact with vendors with regard to spare parts and inventory stores. I work with business units at corporate office with regard to proto type parts and delivery. I aid in the adherence to plant safety requirements as established by company policy. I participate in production decisions concerning new product lines. I manage assignments and other responsibilities as required to support team objectives. I help train and enforce Environmental Health and Safety Regulations. I am involved in and direct process development and documentation of Standard Operating Procedures and Methods Manuals, I am an active participant in the development of the facility and personnel safety and O.S.H.A. programs such as Lock-Out / Tag-Out procedures and the Hazardous Material Information Systems communications programs.

9/2000 - 6/25/2004
Steris Corp. Montgomery Al. (contract position)
Project Manager for Research and Development, I directed all phases of a new project for a medical equipment manufacturer. The objective was to produce (a new surgical table) in compliance with State and or Federal Regulatory and FDA guidelines and budgetary constraints set forth by the corporation. I worked within Sales Group, Design Development Group, Current Products Group, Purchasing and Production. Duties were to generate all development documentation such as the marketing plan, a marketing specification, design specification, design plan, manufacturing specification and manufacturing plan, packaging design and packaging testing, design testing and in process assembly testing protocol and according to Regulatory, FDA guidelines, U.L. and International Electrical Codes. I conducted design reviews, managed the development and manufacturing required to produce the finished product and the accessories for our market in an ISO 9000 certified operation. Processes utilized that I interfaced with daily to manufacture our product lines include sheet metal fabrication, metal stamping and forming, mig and tig welding, manual and CNC lathes, CNC mills, CNC laser machining, electrostatic powder coating, wet electrostatic painting, assembly of electrical and mechanical devices. I performed product structure breakdown and generated travelers and process sheets using AS400 system. I reviewed and recommended process improvements, performed time studies, work flow analysis, assembly line layout and setup, line balancing, ergonomic studies, work cell development. I assisted with implementation of lean practices utilizing Toyota production theory, kaizen events, kanbans, and 5S training.
My contract has ended.

2/2000 - 6/2000 AID CORP. Clayton, Ga.
Manufacturing Engineer.
I provided manufacturing support for an aerospace company. Duties included evaluating
machining, finishing and assembly operations, developed product structure and sequence of
operations required for items to be manufactured using frozen planning, prepared capital expenditure justification and ROI, process and cost analysis, time studies, handled O.S.H.A. and plant safety related items. I worked with the team members toward the installation of lean manufacturing techniques. This company anticipated being awarded contracts with several major aerospace companies. When this did not
come to fruition my position was eliminated due to lack of work.

10/1998 - 12/1999 Ga. Pacific Pump Co. Vienna, Ga.
Director of Manufacturing
I directed all activities of a pump manufacturing operation. Responsibilities included overseeing operations including human resources, purchasing, scheduling, quality, engineering, cnc and manual machining, metal stamping, sheet metal fabrication, assembly, customer service and shipping. The company was bought out and my position was filled by someone from the new corporation.

12/1991 - 8/1998 BB Machine Tool Engineering Inc.
Smyrna, Ga.
Owner
Owned and operated a Machine shop involved in Manual CNC machining, Tool and Die making and repair, mold making and repair, metal stamping and the manufacture of custom built machinery. I handled sales, tool design, and customer relations, managed office including accounts payable and receivable, supervised and instructed 15 employees (6 tool makers and 11 machinists). I sold this business and moved back to my hometown of Swainsboro, Georgia.

5/1988 - 11/1991 Base Manufacturing Tucker, Ga.
Manufacturing Manager and Engineer
Directed manufacturing operations for pallet rack manufacturing company. Duties included supervising a two shift manufacturing operation entailing roll-forming, metal stamping, welding, metal forming using press brakes, shearing, slitting, CNC turret press operation, painting, shipping, inventory control, scheduling etc. I left this job to open my own business. This employer, as well as previous employers, became clients of my new business.

3/1986 - 5/1988 Husky Systems Lithonia, Ga.
Plant Manager and Engineer
I directed all phases of manufacturing operation for a pallet manufacturing company. This was a two-shift operation consisting of welding, roll forming, metal stamping and forming, shearing, press brake forming, painting, and shipping. I was also in charge of the human resource department. I effectively reduced cost of manufacturing product annually. I left this job because the company relocated their plant to North Carolina and I elected to stay in the Atlanta area.

The following is a list of the processes and equipment I have personally been involved with, many of which would include my personal supervision of the selection of the machinery and the installation, setup, operation and training, production scheduling and maintenance of the equipment.

Metal Stamping: Single and double crank straight side and OBI mechanical and or hydraulic presses up to 800 tons some of which were high speed presses and the associated equipment such as un-coilers / payoffs, roll, transfer and air feeds, loop control and coil accumulator systems, quick change tooling systems, die protection systems and press monitoring systems for positive part ejection, load analyzing, automatic operation and personnel safety, I have developed programs for the preventative maintenance of all tooling and peripheral equipment utilized and the concept, design, manufacture and maintenance of progressive and single stage blank and form dies, transfer dies, deep draw dies, flying cut-off dies, roll stamping dies, steel rule and pancake dies.

Molding and extruding: plastic injection molding presses up to 400 tons, injection molding, insert molding, compression molding, vacuum forming, hot-stamping, silk-screening, pad printing, ultrasonic welding, gluing and the assembly of manufactured plastic products using a variety of different types of fastening mechanisms, the design, manufacture and maintenance of single and multiple cavity plastic injection molds using hot and cold runner systems and, some blow-molding.

Casting: Sand casting, Foam core casting, Lost wax casting or investment casting, zinc die casting, zinc dyna-casting, centrifugal casting, splash casting.

Rapid prototyping: Stereo lithography, selective laser sintering, fused deposition modeling, cast urethanes, rapid investment casting and rapid injection molding.

Machining: Manual lathe and CNC turning up to 5 axis with live tooling, Manual and CNC horizontal, manual and CNC vertical milling, CNC milling machining centers, CNC and manual routing, shapers, duplicators, boring, thread rolling and machining, drilling, tapping, blanchard grinding, flat grinding, form grinding, cylindrical grinding, centerless grinding, ID and OD grinding, laser machining, water jet machining, chemical milling, CNC and Manual sinker electrical discharge machining, CNC wire electrical discharge machining including the design and manufacture of the work holding tools and fixtures used for the above processes.

Sheet Metal Fabrication: shearing, slitting, stamping, rubber pad and hydraulic forming, brake press forming, plate forming, cut to length operations such as a sheeting line, roll forming using standard tooling and rafted systems, the design and manufacture of roll form tooling and air ram operated flying cut off dies and presses cutting roll formed tubing to length at speeds up to 300 ft. per minute.

Welding: Manual, automated and robotic welding of steels and aluminum and other metals using Stick, Metal Inert Gas and Tungsten Inert Gas welding, induction welding, friction welding, resistance welding, spot welding, brazing, silver, gold and lead soldering, the design and manufacture of the assembly tools, work holding and check fixtures and gages to be used.

Finishing: Manual and automatic grinding, sanding, polishing, electrostatic powder coating, electrostatic wet coating, and spray painting using hand held and automatic turbo-bell systems, automatic and manual systems used for the passavation of stainless steel, electrolytic chrome plating, electrolytic nickel plating, electrolytic zinc cyanide plating, electro-less nickel and electro-less chrome plating, heat treating of steels, tool steels and aluminum.

Assembly: Manual: automated and robotic assembly of electrical, hydraulic and electro-mechanical devices, design and manufacture of the automated equipment, assembly tools, work holding and check fixtures and gages to be used.

Quality Control: First article, in process, and final inspection of manufactured parts and assemblies using co-ordinate measurement machines, micrometers, calipers, gages, check fixtures and the design of the check fixtures and gages.

AFFILIATIONS
1998 - 1999 Southwest Ga. Council on Labor and Education
Member and speaker
19/83 - 1986 Atlanta Area Voc. Tech. School Advisor

EDUCATION

2000 Lean Manufacturing (Ga. Tech.) US-Ga-Atlanta
Certification
Lean manufacturing principles and application

1983-1986 Mechanical Engineering
Georgia Institute of Technology
Completed 3 yrs. toward bachelors degree in engineering

1970 1972 Swainsboro Technical College US-Ga.-Swainsboro
Machining Sciences
Machine shop and tool and die, drafting
Technical Degree

Swainsboro High School US-Ga.-Swainsboro
High School Diploma
Voc. Degree

Communication skills, How to handle employees, How to get the most from your employees, How to deal with difficult employees. Employee motivational techniques.
Auto cad rev 14 (Southwest Ga. Tech Inst.)
US-Ga-Americus
Certification Autocad rev. 14

SKILLS
Purchasing 20 years
Scheduling 20 years
Production management 25 years
Quality control 20 years
Design tooling & special machinery 20 years
Jig & fixture design 20 years
Trouble shoot tooling & special machinery 20 years
O.S.H.A. & E.P.A. compliance and training 15 years
Capital expenditure justification 15 years
Process analysis and improvement 20 years
Quality control procedure and analysis 20 years
Process modification for cost reduction 18 years
Multiple project management 20 years
Auto cad version 14 4 years
Proven supervisory skills 20 years
Inventory control 20 years
Lean manufacturing techniques 6 years

REFERENCES

Mai Ujjin Steris Corp. Research and Dev. Mgr.
Phone Number 334-277-6660
Ref. Type: Professional

Danny Dennis Steris Corp. Manufacturing Engineering. Mgr.
Phone Number 334-277-6660
Ref. Type: Professional

Johnny Paul Base Manufacturing Plant mgr.
Phone Number: 1-800-670-8881
Reference Type: Professional

Chuck Mackarvich Tie Down Eng. Inc. Owner
Phone Number: 1-404-344-0000

Ron Young Husky Systems Owner
Phone Number: 1-800-438-5629
Reference Type: Professional

Mike Joiner Ga. Pacific Pump Co. Vice pres.
Phone Number: 1-800-741-2921
Reference Type: Professional

Richard Wiggins AID CORP. Owner
Phone Number: 1-706-782-4245
Reference Type: Professional

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